Reflector restoration

Candle Power Forums

Help Support Candle Power:

kl47

Newly Enlightened
Joined
Feb 3, 2025
Messages
3
City & State/Province
Florida
Has anyone found a successful way to restore metal and plastic reflectors on vintage lights without having to replace them?
 
There have been many cost effective hacks used over the years that can be searched here. Though the non-professional finish may not give as much output as the original, various techniques can work.

Depending on the light, my favorite method is to find a donor reflector with similar dimensions from another light, usually cheap or free. Some careful modification may be needed to make it fit.

For example, I resurrected a mid 70's flashlight with a reflector from a late 80's, wall hanging rechargeable Black and Decker light. After figuring out how to protect the surface, I rounded off the square corners and it fit perfectly. Got lucky with that one... lol.
 
Each company does different way to aluminize the reflector.
Carley lamp does it very nicely but cleaning without damage is almost impossible.
Local shop does it OK but you can wash the reflector with runing water with no problem.
 
I tried a paint sold in auto parts store specified to restore auto lights. I don´t get good results. The paint does not dry adequately, becomes gummy and matte.

Metallic reflectos can be nickel plated by eletrolysis, then polished.
 
For metal reflectors, look into how to do brush plating. This kit is one that should do the job.

For plastic reflectors the lowest cost way is use Spaz Stix Ultimate Mirror Chrome spray paint. It will make a mirror reflective finish on front surface, and on the back surface of transparent materials like lexan, glass, polystyrene, hard urethane resins, and anything else it will stick to.

But for either, to get a reflective finish the surface must be literally smooth as glass.
 
Nothing really as a DIY solution that will restore them to original specs. you can paint them, they will look shiny, but it will not be as reflective as oem vapor deposit technology. If it is AL. reflector you can try to polish it to mirror finish, then use ultra clear spray, otherwise it will oxidize and not stay that shiny for long, but it is still will not be as reflective as original coating.
 
I have electroplated several old metal reflectors in nickel. It's easy to do and if you like DIY stuff electroplating is a great tool to have. I've also done a bunch of jewelry and watch cases in gold. Here is a vintage reflector I restored. It was made of brass, I polished it as close as I could get to a mirror finish then plated it in bright nickel.
 

Attachments

  • Yale reflector 1.JPG
    Yale reflector 1.JPG
    1.4 MB
  • Yale reflector 3.JPG
    Yale reflector 3.JPG
    1.4 MB
  • Yale with polished reflector and Mazda bulb.JPG
    Yale with polished reflector and Mazda bulb.JPG
    1.8 MB

Latest posts

Back
Top