SureFire machining and assembly facilities visit

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880arm

Flashlight Enthusiast
Joined
Aug 29, 2011
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1,752
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Wildlands of Western Kentucky
Last month I had the privilege of visiting SureFire during a trip to California and receiving a tour of their facilities. Since that time I have been struggling to write a recap of the visit due to 1) other obligations (mainly work) and 2) difficulty in putting the experience into words. As imperfect as it may be, I have finally published a write-up of the SureFire tour. This is the short version . . .

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For the record, I didn't get to see any super-secret prototypes but I did get a pretty good look at the overall production process. I wasn't able to photograph everything I saw but it was a real thrill and should help me better understand how lights are produced and also gives me even more appreciation for the many SureFire lights in my collection.

I'm completely ignorant about the intricacies of machining but, even so, the speed and precision of the equipment was amazing. They can turn a bunch of raw materials into almost-finished parts in a hurry!

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After the machining process, parts are shipped to local vendors for anodizing or whatever finishing process is required and then sent to the assembly facility. I suppose it was what I expected, lots of workstations with lots of people doing some incredibly detailed work, but I was still surprised at how much of the work is done by hand. I could only take one photo in this area but it's larger than it looks . . .

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This photo was taken near the end of the assembly process where they are working on the tailcaps. The bulk of the technicians are out of sight at the far end of the area where they are working with the LEDs, optics, reflectors, etc. To the left of this photo is where the batteries are installed into the lights, they are tested for operation, and placed in their packages. From there, it's off to the warehouse are for shipping.

Throughout the tour I kept noticing some of the old classics in various display cabinets and such. As a collector of these old lights it was pretty neat to see them (or parts of them) on display in the same places they were producing the latest and greatest.

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Even now I can't believe they let me in and I'm extremely thankful for the opportunity. It was a very awesome experience! :twothumbs

Check out the full write-up if you would like to read more about it or see a few more photos.
 
Nice write up 880arm :twothumbs. I was wondering why the Surefire logo on the building wall is painted in blue. :)
 
Great to get a report from a member of CPF about SureFire's facilities. Being on the flashlightguide.com email notification list, I have been waiting for this piece to show up.

That picture with the mostly raw bodies: Do you know what kind of material that brownish body on the left is made of?
 
Thanks guys. It was a privilege for sure.

Now that's cool! Did you happen upon any unreleased lights/prototypes :naughty:

Afraid not but I can promise you I was looking! The tour was mostly of the manufacturing and assembly areas and I think most of the "top secret" stuff takes place in the original facility.

Nice write up 880arm :twothumbs. I was wondering why the Surefire logo on the building wall is painted in blue. :)

As I drove in I was looking for the bright red SureFire logo and almost missed the place! The building shown was in an industrial park with a lot of similarly designed buildings that all used the the same color schemes. I think the original facility is more of the public location of the company and it uses the traditional red logo.

Great to get a report from a member of CPF about SureFire's facilities. Being on the flashlightguide.com email notification list, I have been waiting for this piece to show up.

That picture with the mostly raw bodies: Do you know what kind of material that brownish body on the left is made of?

Hey thanks for subscribing! :twothumbs

I'm sorry to say that I don't know what those bodies were made of (there were actually two of them, one slightly hidden behind some others). I was experiencing sensory overload from all the awesome old flashlight bodies in that case and didn't even pick it up to get a closer look :ohgeez:
 
I can see the E series... but what are those stocks for on the bottom I wonder... that's gotta be 4"+ in diameter
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Thanks for posting this... really cool to see the guts of the production facilities. I wish they would do a "How its made" episode here :)

:thumbsup:
 
Nice tour. Thanks for sharing :)
It's funny, I always thought they did their own anodizing, but it looks like it's not the case.
Do the leds and drivers come pre assembled, and ready to be installed in the lights ? Or maybe another local vendor is doing it for them ?
 
I can see the E series... but what are those stocks for on the bottom I wonder... that's gotta be 4"+ in diameter

Just a guess but maybe the HellFighter body. I know someone there commented that it was one of the few items that wasn't machined from solid stock.

Thanks for posting this... really cool to see the guts of the production facilities. I wish they would do a "How its made" episode here :)

:thumbsup:

That would be extremely neat to see!

. . . Do the leds and drivers come pre assembled, and ready to be installed in the lights ? Or maybe another local vendor is doing it for them ?

I saw techs working on boards but I kind of suspect they were combining sub-assemblies. There didn't seem to be enough people there to build all the boards from scratch while keeping up with the other production activities. However, I don't know for sure since we kind of went through that area pretty fast. It was the one place where my host turned to me and said I couldn't really take any photos.

Although I didn't see it in person, I was told that each LED was individually centered to match the optic/reflector.
 
Nice write up 880arm :twothumbs. I was wondering why the Surefire logo on the building wall is painted in blue. :)

As I drove in I was looking for the bright red SureFire logo and almost missed the place! The building shown was in an industrial park with a lot of similarly designed buildings that all used the the same color schemes. I think the original facility is more of the public location of the company and it uses the traditional red logo.

Or for more discretion, the red being more seer.
 
Sounds like it was a really cool experience. Did they give you any "Free Samples?" :hahaha: Just asking. ;)
 
Surefire is very close to my House. There is a Fry's Electronics, Surefire and Rifle Gear around the same area. Not good for the wallet. I took a used Surefire C2 that I bought but was not working. I Got a new switch, new batteries, new lamp and some sort of gun/flashlight/tactical magazine all for free. Very nice people and the tech took me to the back room of the front office to show me their new models and some old stuff. I think they had a Surefire with a bullet hole in it.
Also lots of older Surefire models with many different types of logos.
 

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