Zebralight SC64c

Bob_McBob

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That's a Nichia 219B R9080 sw45k in there. Output is about 505 lumens turn-on vs. 750-770ish stock. Personally I think the beam is a little bit tight, but that might be a bonus for some people. Here's the tint vs. stock (note the sw45k was probably further from the wall).

teacfj3.jpg

MLhQXaZ.jpg
 

Nichia!

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That's a Nichia 219B R9080 sw45k in there. Output is about 505 lumens turn-on vs. 750-770ish stock. Personally I think the beam is a little bit tight, but that might be a bonus for some people. Here's the tint vs. stock (note the sw45k was probably further from the wall).

teacfj3.jpg

MLhQXaZ.jpg

You did this mod??
 

Bob_McBob

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SEND THIS TO ME RIGHT NOW!! I MUST HAVE! :)

A few other people have expressed interest in the 219B version since it's a rather unique combination, and I would certainly consider ordering a few more and making them available in limited numbers. I'm still nailing down whether it's better to have a frosted optic, frosted lens, or just give the option of D-C fix.

You did this mod??

Yes, same as the Samsung mod I posted earlier in the thread.
 

Bob_McBob

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If you're careful, the potting will remain in place under the board, or worst case you tuck it back in as it's reinserted. I'm still not convinced the potting on top is even there intentionally given the seemingly random coverage of parts on every light I've opened so far (maaaaybe the lead running through it). Last one they added too much and had to dig out one of the screws to insert the reflector!

iHW3uNi.jpg
 

Nichia!

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One of the reasons I like Zebralight is the (fully Potted driver??) if you redo the potting after the mod then am in
 

Nichia!

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If you can do the potting after the mod and depending on the price I want the following hosts with the following LEDs

SC32

SC5

SC64

With

The old Nichia219b 4000k 9050 Hi CRI

Xpg/xpg2 3000k Hi CRI 90+

XPL Hi (the one inside the boss) 4000k 80+ CRI??

And maybe triple nichiab 219 if
possible?
 

gurdygurds

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And a partriiiiiiiidge in a peeeaaaaar treeeeeee!
If you can do the potting after the mod and depending on the price I want the following hosts with the following LEDs

SC3

SC5

SC64

With

The old Nichia219b 4000k 9050 Hi CRI

Xpg/xpg2 3000k Hi CRI 90+

XPL Hi (the one inside the boss) 4000k 80+ CRI??

And maybe triple nichiab 219 if
possible?
 

Bob_McBob

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Good silicone potting material costs hundreds of dollars at a minimum, so it isn't really feasible to re-pot lights unless you're producing a lot of them. The bottom of the board is still fully encased after my mods because everything slips right back into the form snugly and is screwed in place. It is probably technically possible to cut around the edges of the top of the board and leave most of the thin film of potting material deposited there in place, but it wouldn't be doing much of anything.

In general, most Zebralight models released since about 2012 have limited emitter swap options because of the integrated driver. XM-L2 must be replaced with XM-L2 (but not EasyWhite because it's 6V), XHP50 with XHP50, etc. You could substitute a different tint, or in the case of XHP35 a nice 4500K HI or couple of slightly exotic options like 90+ 3000K HI or 90+ 5700K HD. The only recent lights Zebralight has produced with standard XP pads are the current XP-L2 models and a couple of red XP-E headlamps. The XP-L2 models only exist because Zebralight's 2-step tint binning requirement meant it was literally the only LED they could use. For any of these models you can use XP-L, 219B, 219C, SST-20, LH351B through D, and so on. The SC64c is the only 18650 model, so you can probably see why it's always been of such interest as a potential modding host.
 

Nichia!

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Good silicone potting material costs hundreds of dollars at a minimum, so it isn't really feasible to re-pot lights unless you're producing a lot of them. The bottom of the board is still fully encased after my mods because everything slips right back into the form snugly and is screwed in place. It is probably technically possible to cut around the edges of the top of the board and leave most of the thin film of potting material deposited there in place, but it wouldn't be doing much of anything.

In general, most Zebralight models released since about 2012 have limited emitter swap options because of the integrated driver. XM-L2 must be replaced with XM-L2 (but not EasyWhite because it's 6V), XHP50 with XHP50, etc. You could substitute a different tint, or in the case of XHP35 a nice 4500K HI or couple of slightly exotic options like 90+ 3000K HI or 90+ 5700K HD. The only recent lights Zebralight has produced with standard XP pads are the current XP-L2 models and a couple of red XP-E headlamps. The XP-L2 models only exist because Zebralight's 2-step tint binning requirement meant it was literally the only LED they could use. For any of these models you can use XP-L, 219B, 219C, SST-20, LH351B through D, and so on. The SC64c is the only 18650 model, so you can probably see why it's always been of such interest as a potential modding host.

I know about all the info above, but am thinking if you can offer/do these mods and even put new driver in to support triple leds.
 

NPL

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A few other people have expressed interest in the 219B version since it's a rather unique combination, and I would certainly consider ordering a few more and making them available in limited numbers. I'm still nailing down whether it's better to have a frosted optic, frosted lens, or just give the option of D-C fix.



Yes, same as the Samsung mod I posted earlier in the thread.
Depending on price, would also be interested :)
 

eraursls1984

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Tallahassee, FL.
If you can do the potting after the mod and depending on the price I want the following hosts with the following LEDs

SC32

SC5

SC64

With

The old Nichia219b 4000k 9050 Hi CRI

Xpg/xpg2 3000k Hi CRI 90+

XPL Hi (the one inside the boss) 4000k 80+ CRI??

And maybe triple nichiab 219 if
possible?

A triple is nearly impossible, if not completely impossible. The SC32 couldn't be nodded with the 219's, or XP's. The SC5's, and SC64's can be though (SC64c specifically).

I'd love a SC64 in sw40 and XP-L 5D. Too bad the headlamps use XH-P 35 or 50.2.
 

Bob_McBob

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Theoretically you could reverse engineer the PCB, make your own with pads in whatever configuration you like (and blackjack, and hookers!), then transfer over the components. That is well beyond my capabilities.

All the XP-L2 AA lights including headlamps are moddable, but there isn't a whole lot of appeal to me. On the plus side the high CRI XHP50.2 models did well in maukka's tests, so they aren't too bad. There is the possibility of swapping the frosted lens for an optic to even out any tint shift even more.
 

Bob_McBob

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I did another one last night so I can compare different configurations. I'm sending the first one to a nearby flashlight enthusiast to test before proceeding with anything further. Also I am terrible at sticking on labels :D

YKNqS1t.jpg


Am I able to get on the list for a Samsung?

There isn't really a "list". I'm kind of focused on the 219B version right now and haven't nailed down the exact configuration of optics or diffusion. I'm out of unmodded SC64cs for now and I'll be waiting on further testing before ordering more.
 

Bob_McBob

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Some more beamshots, because who doesn't love beamshots?

SC63w control
pMZv20K.jpg


LH351D 4000K
h61LOzE.jpg


219B R9080 sw45k w/D-C Fix
gA4Yo8O.jpg


219B R9080 sw45k w/15 degree floody optic
CUHN9W8.jpg
 

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