[ So, I added this as a discussion in EEVBlog so I can add pictures, and re-posted the post here ]
http://www.eevblog.com/forum/projects/minimalist-lighting-for-long-duration-power-outage/
I had to rehash my set up so it doesn't seem so odd there, but we can continue our discussion here. Over at EEVblog, they likely will talk more about the electronics than the lighting.
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This was originally a discussion from another forum about emergency light for power outage. A forum member there asked me to show some photos of my extended outage set up. Since they do not allow photo upload, so I decide to take the conversation about the photos over here to this forum.
Attached are the pictures of my minimalist set up for long duration power outage emergency lights. The lights are not for "normal" few hour long power out, but for survival lights in long outages like the storm Sandy (11+days, no gasoline, no stores, roads closed for days) and the Halloween storm a couple of years before Sandy (8+days outage with 6-12 inch snow/ice). Sandy caused >30 days outage in some areas within 1/2 hour drive from my house. My solution is from my experience of Sandy and the Halloween storm. The solution is not high-tech but
minimalist set up for endurance.
[Photo 1]
I have three people in my family, so my set up has three-count for everything. As these are for emergency, and I hate to put a lot of money into something that I hope I never touch, so they are mostly done with existing stuff I have at hand. The advantage is that since most are stuff I have at hand and are in used, so I know most of the stuff are in a working state.
Along with lab bench testing, the solution was "field tested" with a 3-5 days outage and another outage of the couple-of-days type.
(1) Eating/Cooking/Cleaning lights
On the top right (photo1) are three RV/boat G4 ceiling lights wired to CLA (cigarette lighter adaptor) using 8 feet of speaker-wires. Note that they are "recovered" CLA from cell-phone chargers. I have a couple of splitters to allow 2 G4's to be connected to a CLA socket.
Power come from a pair of typical car-starter/booster SLA packs each with built in CLA out, jump cable clip, and LED power indicator. The third one is a UPS type battery with CLA (5amp) attached.
For "installing", I use painter's masking tape and tape it high up on the walls. Painter's tape gives me a very firm tape-down but can be easily removed with residue. Just one of this RV lights is adequate for cooking/cleaning/eating, but I usually use two to reduce shadows.
(2) Since what gets me during the long outage is the total darkness, I what made I called my "
Forever Lights". They are on the right of photo 1 -- Calling it Forever Light is easier than telling my wife to bring me that two-box-thing with the white plugs. They are on the right side of the photo - the ones with a pair of 2xAA case (with switch) Velcro back-to-back and with four LEDs wired as two pairs of two so it can aim in multiple directions.
[Photo 2]
Photo 2 has a better view of the inside of a "forever light" - and the
Toshiba laptop power bricks for rapid charging.
The "forever lights" are simple 3xAA ballasted to <10mA on low and 70-80mA on high switch selectable. Using a pair of 2xAA battery case velcro back to back, it takes 3xAA and the 4th slot is used for the ballast (trimpot/VR). The switch on the box with VR is On/Off and the switch on the other 2AA box is for Hi/Low. I keep 2 sets of Eneloop on stand-by for each of the 3 "Forever Light" - that is 18 cells in reserve. The silver batteries shown (in photo2) are Eneloop Glitter edition. At the start of an outage, I will be on my 20+ Energizers. I can afford to be lavish and set the LOW higher at 20mA. When I reach for my reserved Eneloops, that is the time when I lower the LOW to 10mA or below.
Unlike store-purchased stuff, this is tuned for
endurance. No led driver or anything fancy. No power wasted except to the ballast. Just a pair of these on HI would be adequate for cooking/cleaning/eating incase my SLA's are pooped. On 10mA LOW, a set of 3AA (2000mAH) would last at least 200 hours (current draw lowers as battery drains).
(3) Since the CLA were recovered from phone chargers, the existing buck boards were remade (bottom of photo 2) as
boost for the 3xAA packs to power the RV lights in without dragging around the SLA's. This was initially targeted as (better than 2AA minimag) lighting for connecting up the SLA RV lights and for connecting the SLA for charging. But I found it useful for "in a pinch" or during early parts of an outage when I can afford to be lavish - making shaving a bit easier. I have since changed that to LM2577 boost, and housed them in clear (CamCorder) video tape box. This boost solution is kind of a
5th wheel just to give me options.
Boosting is awful inefficient but I kept it as option since it is already made. I have since added 18650 battery holders to them so I can use 18650 or my 3xAA. Recently I purchased some 18650 flashlights as replacement for my three 2xAA MiniMags. The 18650 flashlights will likely displace my boost solution is making less and less sense other than it is kind of fun to use. I like that wide spread light better than the battery's narrow beam. Very useful when I have to check under the hood of the car or look for something misplaced inside the car.
(4) For no-rain no-snow fast-recharge, I use what I called
"open-hood method" - I connected the two car-starter/booster jumper cable to the car AFTER the car is started and let it run for 15-20 minutes. That is enough juice to light the 6 G4's for a few days. While the car is running, all my CLA chargers can be working; and the CLA-to-CLA cable can charge my 3rd SLA from the CLA on the car jumper/booster pack.
[photo 3]
(5) For fast charging during rain or snow (can't do the open-hood), I do what I called a "
power visit". I drive to the library or coffee shop few towns away with power, or drive to the in-laws. I use my 15V 3Amp (and 15V 4Amp)
Toshiba laptop power bricks converted to a CLA Vout plug and 5.1mm Vout seen in photo2. I can pump 3A into the SLA with the power bricks, and with a CLA volt meter, once the battery is back up to 14V (1-2hours depending on how low), I switch back to slow charging with the stock charger. At the in-laws, I use my CC/CV with my 19.5V brick and I can pump in 3A unattended. At the library, I cannot use my CC/CV boards (makes them nervous). I also don't use a DMM but instead a CLA volt meter for the same reason.
The
white cable is a CLA with both a male and female 5.1mm plug. The 5.1mm are used for RV/G4 as light splitter or as power-in for charging. You can see the CLA volt meter sitting on the white cable.
To fast charge the 3xAA "forever light", I installed a power-out (white CPU fan socket/plug). When I am at a power-visit, I use my
3xAA serial charge cable (lower right hand corner of photo 3,
red+purple cable). They serialize all three packs and inside the pack, 3xAA serial. I use my 13.5V 800mA power brick to charge the 9AA in serial. Proven to be able to pump 600-800mA into the AA's. The "power visits" are shorter than the three+ hours it takes to fully charge an empty cell, so over charging is not a concert.
(6) Lastly, both of my "normal" battery chargers are CLA enabled. The LaCrosse BC700 for NiMH, and the Opus BT-C3400 (Lithium, NiMH). I can connect them in the car while I am doing my "open hood" charging, or cross charge them from my SLA's.